We recently completed a bespoke 200 kVA Class F Transformer project designed to support an electrical installation within an industrial environment. The project focused on delivering a reliable, well-protected solution that met both performance and environmental requirements while ensuring ease of installation and long-term durability. This transformer will be used to test equipment on our clients testing rig. The Transformer will be completed with an enclosure.

Transformer Detail

The project featured a 200 kVA, Class F transformer, engineered and manufactured to specification. The unit incorporates high-quality windings, a high efficiency core, and precision assembly to deliver dependable performance. The Transformer will be housed in a purpose-built enclosure we have supplied to provide mechanical protection and support safe operation in a demanding setting.

Client Requirements

The client required a dependable transformer solution capable of handling a 200 kVA load while operating efficiently under continuous use. Protection from environmental factors such as dust, debris, and temperature variation was essential, along with a clean, compact design compatible with existing infrastructure.

Our Solution

We managed the project from design through to manufacture and delivery. A Class F insulated transformer was paired with custom mild-steel enclosure, offering both thermal resilience and long-term durability. Careful coordination ensured full system compatibility and seamless integration on site.

Benefits

• Reliable performance from a 200 kVA Class F transformer
• Enhanced protection against environmental exposure
• Improved thermal capability and operational lifespan
• Clean, professional installation aligned with site standards

Summary

This project again showcases ETE’s versatility and capabilities to provide solutions to your projects that exceed expectations every time. If you like the look of this project and have a need for custom built jobs, get in touch with sales.

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This project involved the design and manufacture of a three-phase transformer with a integrated rectifier system for a client operating mobile fairground rides. The equipment was required to provide a dependable DC power source capable of supporting dynamic and cyclic load conditions typical of amusement ride operation. The system was engineered and supplied as a bespoke industrial power solution.

Transformer Details

The transformer was designed for three-phase AC input and purpose-wound to match the client’s site supply characteristics. It incorporated high-grade insulation materials and robust mechanical construction to withstand frequent transportation, vibration, and varying ambient conditions. The transformer provided electrical isolation and stable supply characteristics to ensure consistent performance of the rectification stage.

Client Requirements

The client required a power system capable of reliable operation across multiple temporary sites, with tolerance to fluctuating supply conditions. Key requirements included high reliability, compact and transport-friendly construction, and the ability to handle intermittent peak loads generated during ride start-up and operation. Safety, durability, and minimal maintenance were also critical due to public-facing use.

Our Solution

A three-phase transformer rectifier unit was developed to deliver controlled DC output suitable for ride control and drive systems. The rectifier assembly was selected and rated to handle load variations while maintaining output stability. Protective features were incorporated to safeguard against overloads, thermal stress, and supply disturbances, ensuring dependable operation in a mobile environment.

Benefits

The completed system provides stable and reliable DC power across a wide range of operating conditions. Its rugged construction supports repeated transport and setup, reducing downtime and maintenance requirements. The tailored electrical design improves operational safety and efficiency, enabling the client to run fairground rides with confidence across multiple locations.

Here at ETE, we can produce solutions that are bespoke to your requirement. We can offer both aluminium and copper windings and manufacture a product that is just right for your business. To chat to our sales team for mor information on how we can help get in touch using the below.

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A slightly different project to what you are used to reading here as this project focused on delivering robust, long-lasting stainless-steel enclosures designed to protect critical electrical equipment in a demanding environment. The solution required a balance of durability, thermal management, and a clean, professional finish suitable for long-term industrial use, specifically the food industry which can be a very corrosive environment.

Transformer Details

The products were designed and built with the goal of housing power transformers operating under continuous load. Reliable airflow and protection from dust, moisture, and corrosion were essential to maintain transformer performance and extend service life.

Client Requirements

The client required:

• Corrosion-resistant enclosures suitable for harsh conditions
• Integrated cooling to manage heat buildup
• A compact, service-friendly design
• High-quality fabrication with a professional appearance
• Compliance with site safety and operational standards

Our Solution

We supplied custom-fabricated stainless steel enclosures, complete with integrated ventilation fans to ensure effective heat dissipation. The enclosures were designed to provide excellent ingress protection while allowing consistent airflow, reducing the risk of overheating. Precision fabrication ensured easy access for maintenance while maintaining structural strength and durability.

Benefits

• Enhanced transformer reliability through effective thermal management
• Long service life due to stainless steel’s corrosion resistance
• Reduced maintenance and downtime
• Improved safety and equipment protection
• A clean, high-quality finish aligned with the client’s site standards

This project highlights our ability to deliver tailored enclosure solutions that combine performance, durability, and professional design.  This also showcases ETE’s wide variety of manufacturing capabilities for all of the industries we work with, we are not just a transformer manufacturer after all. To chat to us about an upcoming bespoke project, get in touch with sales.

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This project provides a power solution for a high-tech manufacturing company specializing in precision drilling technologies. The company designs and manufactures Fast Hole Drill (FHD) EDM machines used to drill cooling holes in aerospace and industrial gas turbine (IGT) components. The company integrates machining techniques like EDM, Laser, and Electrochemical Machining (ECM) to offer advanced cooling passage drilling solutions.

Transformer Details

The transformer selected for this project ensures stable, efficient power delivery for optimal machine performance. Key considerations include:

• Power Capacity: Capable of delivering high current for EDM, laser, and ECM systems, ensuring smooth operation under heavy loads.
• Cooling: Advanced cooling mechanisms prevent overheating for continuous operation.
• Durability: Built for high-stress industrial environments, offering long-lasting reliability.

3-Phase High Current Low Voltage for DC Rectification

To power the company’s manufacturing systems, a 3-phase high current low voltage transformer was used to feed DC rectification units. These units convert AC power to stable DC voltage, essential for the EDM and laser systems that require precise power sources. The 3-phase system reduces power fluctuations, maintaining precision during drilling operations.

Client Requirements

The client needed a power solution that provided:

• High Precision: Stable, continuous power for complex processes like Fast Hole Drilling (FHD), Laser cutting, and ECM.
• High Current Load: Sufficient current to support high-power EDM and laser systems without instability.
• Durability & Reliability: Uninterrupted operation in demanding industrial environments.
• Energy Efficiency: Minimizing energy costs and environmental impact while meeting operational demands.

Our Solution

We designed a power supply system featuring a 3-phase high current low voltage transformer connected to DC rectification units. Key features of the solution include:

• Stable Power Output: Ensures precise and consistent power for all machining processes.
• Advanced Cooling: Cooling systems maintain performance under heavy loads.
• Customization: Tailored to meet the client’s specific voltage, current, and power requirements.
• High Efficiency: Optimized to reduce energy losses and improve operational cost-effectiveness.

Benefits

The custom power solution provided multiple advantages:

• Enhanced Performance: Machines operate at optimal capacity, improving precision and reducing downtime.
• Improved Energy Efficiency: Minimizes energy losses, lowering operational costs and environmental impact.
• Increased Reliability: The transformer’s durability and cooling system ensure stable power under high demand, extending the lifespan of critical systems.
• Tailored Design: The system was customized to meet the exact needs of the client’s machinery.
• Cost Savings: The solution improves energy efficiency and reduces downtime, optimizing both operational efficiency and financial resources.

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Take a look behind the casing on this enclosed transformer Job hot out the factory. This project introduces an enclosed transformer solution designed specifically for the transportation and logistics sector. The system is intended to assist with the loading of lorries, particularly in facilities where trailers may arrive unaccompanied by a shunter or lorry cab. By enabling safe, independent operation of loading equipment, the transformer reduces idle time, lowers fuel consumption, and supports environmentally friendly logistics practices.

Transformer Details

• Type: 3-phase transformer (with single-phase variants available)
• Safety Features: Emergency stop functionality, run indicators, AC/DC power indication
• Design: Fully enclosed housing for operator safety and protection against dust, moisture, and accidental contact
• Operation: Provides reliable, regulated power supply to loading equipment, ensuring consistent performance in warehouse and yard environments

Client Requirement

The client requires a reliable power supply solution to enable the loading and unloading of lorries without dependence on the lorry cab or a shunter vehicle. The solution must be:

• Safe for operators in busy logistics environments
• Capable of supporting continuous and heavy-duty use
• Adaptable to different facility setups and loading processes

Our Solution

A robust enclosed transformer system that delivers reliable three-phase power to loading docks and equipment. Key aspects of the solution include:

• Plug-and-play compatibility with existing loading dock infrastructure
• Built-in safety features for operator protection and equipment control
• Optional single-phase configuration for smaller or specialized sites
• Durable construction, ensuring long service life in industrial environments

Benefits

• Operational Efficiency: Enables lorry loading without requiring a cab or shunter, reducing bottlenecks.
• Environmental Impact: Cuts fuel consumption and emissions by minimizing unnecessary vehicle idling.
• Safety Assurance: Emergency stop and indicator functions provide clear, controlled, and compliant operation.
• Flexibility: Available in both three-phase and single-phase models, adaptable to site requirements.
• Cost Savings: Reduces labour and fuel costs while improving turnaround times at loading bays.

Like the look of this project? Get in touch today to chat about our custom-built  transformer capabilities. We offer a fully bespoke service to meet your requirements.

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This project involved the supply of a set of high-quality single-phase enclosed transformers for a valued client. Designed to meet demanding operational environments, these transformers provide reliable and efficient power conversion, ensuring seamless performance across a range of critical applications. Our focus was on delivering robust, low-maintenance solutions tailored to the client’s specific operational requirements.

Transformer Details

The project comprised a set of single-phase enclosed transformers, engineered for durability, safety, and optimal performance. Each unit is designed to provide stable voltage transformation, with fully enclosed housings to protect against environmental factors such as dust, moisture, and mechanical damage. These transformers are compact, easy to install, and ideal for use across a range of settings where space and protection are key considerations.

Client Requirement

The client required a dependable transformer solution that could integrate seamlessly into their existing infrastructure while meeting strict performance, safety, and durability standards. Key requirements included:

• Single-phase operation for compatibility with existing systems
• Fully enclosed construction to ensure protection in demanding environments
• Compliance with relevant industry standards and certifications
• Reliable long-term performance with minimal maintenance

Our Capability

With extensive experience supplying transformers across a variety of industries, we were ideally positioned to deliver a solution that met and exceeded the client’s expectations. Our in-house engineering expertise, rigorous quality control processes, and commitment to tailored solutions enabled us to design and supply transformers that precisely matched the project requirements. This project further demonstrates our ability to support clients with dependable, high-performance transformer solutions across a wide range of applications.

If this project has got you wanting to know how we can support you get in touch with our sales team today.

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Our project focused on developing a highly durable, fully bespoke transformer designed to meet the exacting requirements of a client specializing in vibration measurement and sound analysis. Given the nature of the client’s operations, where significant vibrations are present, the transformer had to be engineered to endure and function optimally under extreme conditions. The solution was designed not only to withstand these vibrations but also to ensure energy efficiency and effective thermal management.

Transformer Details

The transformer developed for this project is custom engineered with a focus on resilience and performance. Key features include:

• Bespoke Design: The transformer was designed to meet the precise specifications of the client’s operations, with attention given to unique environmental conditions and specific vibration levels.
• Vibration Resistance: The transformer is built to endure substantial mechanical stress and vibrations without compromising functionality or longevity. Its durable construction ensures it can operate reliably in high-vibration environments.
• Low Loss Core: The core of the transformer is made from materials that reduce energy losses, which improves the overall efficiency of the system. This feature also aids in managing the heat generated during operation, thereby enhancing the transformer’s lifespan.
• Thermal Management: Given the high-stress conditions under which the transformer operates, it is designed with advanced thermal management systems that prevent overheating and maintain stable performance even in challenging environments.

Client Requirements

The client, a company specializing in vibrating and sound measurement systems, had specific requirements for their transformer solution:

• Durability and Strength: The transformer needed to be capable of functioning in environments where high levels of vibrations are present, requiring robust construction and materials.
• Custom Specifications: The transformer had to be tailored precisely to the client’s operational needs, with exacting requirements for size, power rating, and performance under various conditions.
• Energy Efficiency: The solution needed to offer low operational costs and minimize energy wastage, particularly in relation to core losses and thermal issues.
• Reliability: The client required a transformer that would maintain consistent and reliable performance over time, even in demanding environments.

Our solution

To meet the client’s stringent requirements, we designed a custom transformer incorporating the following elements:

• Bespoke Engineering: Our team worked closely with the client to understand their precise needs, ensuring that every component of the transformer was tailored to their specifications.
  
• Vibration-Resistant Construction: Special materials and mounting systems were selected to ensure the transformer could resist the high levels of vibration without degradation in performance. This was essential to maintaining long-term reliability in the client’s operations.
  
• Low Loss Core Technology: The use of a low loss core maximized energy efficiency and helped with thermal management, ensuring that the transformer operated without excessive heat build-up, even in high-demand conditions.
  
• Thermal Management Systems: Innovative design features, such as advanced cooling techniques and heat-dissipating materials, were integrated into the transformer’s design to ensure optimal temperature regulation, further extending its life and operational efficiency.

Benefits

The custom-designed transformer provided several key benefits to the client:

• Enhanced Durability: The transformer’s robust design allowed it to withstand high-vibration environments, reducing the risk of mechanical failure and increasing its operational lifespan.
• Energy Efficiency: With the low loss core, the transformer delivered higher efficiency and lower operational costs, reducing energy wastage and improving the system’s overall performance.
• Reliable Performance: The thermal management and vibration resistance features ensured the transformer could operate reliably, even under challenging conditions, providing the client with peace of mind.
• Cost-Effective Operation: The design choices made for efficiency and durability helped the client save on maintenance and energy costs, making the solution not only effective but also financially advantageous in the long term.

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Our company has recently completed the design and manufacture of a 3-phase custom built transformer tailored specifically for one of our valued clients in the control panel manufacturing industry. This project demonstrates not only our technical expertise but also our ability to remain flexible and responsive to customer requirements — whether they involve the latest innovations or established, time-tested technologies.

Transformer Details

• Type: 3-Phase Motor Starting Transformer
• Application: Integration into industrial control panels
• Technology Base: Manufactured using older, traditional transformer design methods
• Customisation: Built precisely to the client’s specifications and operational requirements

Client Requirement

The client requested a transformer solution that aligned with their existing systems, which are designed around proven, legacy technology. While many industries are steadily shifting toward newer, digitally enhanced solutions, this project highlights how certain applications still rely on more conventional designs. The control panel sector, in particular, often integrates equipment that must remain compatible with long-established systems — making the use of older transformer technology not only suitable, but essential.

Our Capability

This project underscores our company’s dual capability:

1. Innovation and Modernization – We are fully equipped to deliver cutting-edge transformer technology when clients require advanced features such as improved efficiency, monitoring, and compact designs.
2. Preservation and Reliability of Legacy Designs – At the same time, we maintain the knowledge, tooling, and expertise necessary to manufacture older technology-driven transformers, ensuring compatibility and reliability for clients with specialized needs.

Outcome

The successful completion of this transformer project showcases our commitment to customer-centric manufacturing. By accommodating the client’s specific requirement for an older technology-based design, we have delivered a product that integrates seamlessly into their control panels while reinforcing our reputation as a versatile and dependable transformer manufacturer.

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Take a look at this custom-made 3 phase stainless-steel enclosed transformer, designed specifically for a client in the Oil & Gas industry. This project placed a strong emphasis on durability and performance, ensuring the transformer could operate reliably in some of the harshest industrial environments.

Transformer Details

• Type: 3-Phase Stainless-Steel Enclosed Transformer
• Application: Oil & Gas industry (harsh and corrosive environments)
• Key Features: Stainless-steel casing, built-in thermal management fan

Client requirement

Due to the demanding nature of the Oil & Gas sector, the client required a transformer solution that would remain robust, safe, and dependable even under extreme conditions. Specifically, their request focused on long-term performance in environments exposed to high salinity, fluctuating temperatures, and rugged operational use.

Our Solution

To achieve these requirements, the transformer was engineered with:

• A stainless-steel casing to provide superior corrosion resistance
• A thermal management fan to regulate temperature, ensuring consistent and safe performance
• A bespoke design tailored to the client’s operational needs

Benefits of Stainless-Steel Enclosed Transformers

• Corrosion Resistance: Ideal for offshore platforms, refineries, and other high-salinity environments.
• Enhanced Durability: Built to withstand extreme temperatures, heavy-duty usage, and rugged conditions.
• Low Maintenance: Stainless-steel construction ensures long-term reliability with minimal upkeep.
• Safety & Compliance: Meets industry standards, providing safety and dependable operation in volatile environments.

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